Factory Command Center
FactoryFlow Smart Manufacturing Plant — real-time line status, machine health, and activity feed.
SMT-L01
Throughput
432 / 450
96% of target
OEE
91.2%
Yield
98.6%
- cycle Time
- 8.2s
- paste Pressure
- 62 N
- cycle Time
- 7.9s
- avg Height
- 121 µm
- cycle Time
- 12.4s
- cph
- 1,840
- peak Temp
- 245°C
- zone Count
- 8
- cycle Time
- 9.1s
- false Call Rate
- 0.4%
SMT-L02
Throughput
365 / 420
87% of target
OEE
82.3%
Yield
96.1%
- cycle Time
- 8.6s
- paste Pressure
- 58 N
- cycle Time
- 8.0s
- avg Height
- 134 µm (drift)
- cycle Time
- 13.1s
- cph
- 1,720
- peak Temp
- 243°C
- zone Count
- 8
- cycle Time
- 9.4s
- false Call Rate
- 0.9%
SMT-L03
Throughput
0 / 400
0% of target
OEE
38.4%
Yield
94.8%
- cycle Time
- 8.4s
- paste Pressure
- 60 N
- cycle Time
- 8.1s
- avg Height
- 118 µm
- cycle Time
- —
- cph
- 0
- peak Temp
- —
- zone Count
- 8
- cycle Time
- —
- false Call Rate
- 12.8%
SMT Line 03 placed on HOLD
09:20Line halted pending AOI-03 recalibration. 3 boards currently stuck at Placement-03.
SMT Line 03
AOI-03 inspection halted
09:18Camera calibration fault detected — false call rate spiked to 12.8%. Inspection paused.
SMT Line 03 · AOI-03
WIP aging threshold exceeded
09:253 boards have been at Placement-03 for over 60 minutes — bottleneck risk.
SMT Line 03
Rack A1 nearing capacity
09:10Rack A1 bins are at 92% occupancy. Plan overflow to Rack B2.
Solder paste height drift
09:05SPI-02 average paste height trending high (134 µm vs 120 µm target) over last 30 boards.
SMT Line 02 · SPI-02
Work order WO-2026-1004 queued
07:50Telematics Control Unit Rev A (1,200 units) released to SMT Line 02, starts at 18:00.
SMT Line 02
- 09:42SMT Line 01 · Printer-01
Board DMC 4026206110001012 entered Printer-01 — WO-2026-1001 in progress.
- 09:38SMT Line 02 · AOI-02
Board DMC 4026206120002007 completed AOI — PASS.
- 09:32SMT Line 01 · AOI-01
Board DMC 4026206110001011 completed AOI — PASS.
- 09:25SMT Line 03
WIP aging alert raised — boards at Placement-03 exceed 60 min.
- 09:22SMT Line 03 · Placement-03
Placement-03 paused — 3 boards held in queue.
- 09:20SMT Line 03
SMT Line 03 placed on HOLD pending AOI-03 recalibration.
- 09:18SMT Line 03 · AOI-03
AOI-03 camera calibration fault — false call rate 12.8%. Inspection halted.
- 09:10
Rack A1 capacity alert raised — 92% occupancy.
- 09:05SMT Line 02 · SPI-02
Solder paste height drift alert raised for SPI-02.
- 09:00SMT Line 01 · AOI-01
Board DMC 4026206110001009 completed AOI — PASS. WO-2026-1001 at 1,000 / 2,000.
- 08:52SMT Line 02 · QE Station
Board DMC 4026206120002012 queued for rework — insufficient solder at U8.
- 08:50SMT Line 02 · QE Station
Board DMC 4026206120002011 queued for rework — tombstone defect at C44.
- 08:42SMT Line 02 · Placement-02
Board DMC 4026206120002005 placement complete — 211 components.
- 08:30SMT Line 03 · Reflow-03
PM alert for Reflow-03 acknowledged by Supervisor.
- 08:15SMT Line 03 · Reflow-03
Reflow-03 taken offline for scheduled preventive maintenance.
- 08:05SMT Line 01 · Placement-01
Board DMC 4026206110001006 placement complete — 184 components.
- 07:55SMT Line 02 · SPI-02
SPI-02 average paste height drifting toward upper control limit.
- 07:40SMT Line 03 · AOI-03
AOI-03 false call rate trending up — 4.1% over last 20 boards.
- 07:25
Rack A1 occupancy reached 85% (34 / 40 bins).
- 07:18SMT Line 02 · AOI-02
Board DMC 4026206120002003 completed AOI — PASS.
- 07:12SMT Line 01 · AOI-01
Board DMC 4026206110001004 completed AOI — PASS.
- 07:05SMT Line 01 · AOI-01
Board DMC 4026206110001003 completed AOI — PASS.
- 06:42SMT Line 02 · SPI-02
First-article SPI pass — DMC 4026206120002001, 1 defect pin / 298.
- 06:18SMT Line 01 · SPI-01
First-article SPI pass — DMC 4026206110001001, 0 defect pins / 312.
- 06:03SMT Line 03 · Printer-03
Printer-03 online, stencil PN-29044-D loaded.
- 06:02SMT Line 02 · Printer-02
Printer-02 online, stencil PN-38110-B loaded.
- 06:02SMT Line 01 · Printer-01
Printer-01 online, stencil PN-45821-C loaded.
- 06:00SMT Line 03
SMT Line 03 started — WO-2026-1005 (ABS Wheel Speed Sensor PCB Rev D).
- 06:00SMT Line 02
SMT Line 02 started — WO-2026-1003 (BMS Power Module Rev B).
- 06:00SMT Line 01
SMT Line 01 started — WO-2026-1001 (ECU Control Board Rev C).